how to build a outdoor projector screen

by:XY Screens     2023-11-15

How to Build an Outdoor Projector Screen: Enhance Your Movie Nights under the Stars


Creating an outdoor movie theater experience is a perfect way to enjoy evenings with family and friends. Building a dedicated outdoor projector screen can transform your backyard into a cinema under the stars. This article will guide you step by step on how to build a high-quality, yet affordable, outdoor projector screen to elevate your outdoor entertainment game.

Why Have an Outdoor Projector Screen:

1. The Benefits of Outdoor Entertainment:

Embracing the great outdoors while indulging in a favorite movie brings a unique and refreshing experience. Outdoor projector screens allow you to enjoy films, sports events, or even gaming sessions while surrounded by nature and fresh air.

2. Flexibility and Space:

With an outdoor projector screen, you have the freedom to choose the perfect location for your movie night. Whether it's in your backyard, patio, or by the poolside, setting up an outdoor theater offers flexibility in creating your ideal entertainment space.

3. Budget-Friendly Option:

Building your own outdoor projector screen presents a cost-effective alternative to purchasing a pre-made screen. By choosing the DIY route, you can construct a screen that meets your specific requirements while being budget-friendly.

Choosing the Right Screen Material:

1. Material Considerations:

When selecting the screen material, consider factors such as durability, reflectivity, and ease of maintenance. The two most commonly used materials for outdoor projector screens are PVC and fabric.

2. PVC Screens:

PVC screens are popular due to their cost-effectiveness and availability. They can be easily assembled and offer good durability against weather conditions. However, PVC screens may have a visible grid texture that affects image quality.

3. Fabric Screens:

Fabric screens provide a smoother surface for projecting images and tend to offer better image quality. Look for materials such as blackout cloth or theater-grade fabric, which have enhanced light reflection properties.

Building the Frame:

1. Required Materials:

- PVC pipes (2-inch diameter)

- PVC connectors (elbows, tees, and crosses)

- Measuring tape

- Hacksaw or PVC pipe cutter

- Sandpaper or file

- Drill with PVC-compatible drill bits

- Nylon cord or bungee cords

- Ground stakes or heavy-duty zip ties

2. Understanding the Frame Structure:

The frame for your outdoor projector screen will essentially be a large rectangular structure made from PVC pipes and connectors. It needs to be sturdy enough to withstand wind and support the weight of the screen.

3. Step-by-Step Assembly:

- Measure and cut the PVC pipes to the desired lengths for the screen size you want.

- Smooth the cut edges of the pipes using sandpaper or a file to avoid any roughness or snags.

- Connect the PVC pipes using elbows, tees, and crosses to create the rectangular frame.

- Secure the joints with PVC cement for added stability.

- Drill holes at the bottom of the vertical pipes to attach ground stakes or zip ties for stability.

- Attach nylon cord or bungee cords diagonally across the frame to create tension and ensure a flat screen surface.

Attaching the Screen:

1. Preparing the Screen:

If using PVC material, attach it to the frame using heavy-duty adhesive or double-sided grommet tape. For fabric screens, create a foldable sleeve on the top and bottom edges to slide the frame through. Sew or use fabric adhesive to secure the sleeves.

2. Stretching the Screen:

Start by securing the top edge of the screen material to the frame with clips or fasteners. Proceed to stretch and attach the material to the sides and finally the bottom. Ensure the screen is taut to avoid any wrinkles or distortion while projecting.

Optimizing the Projection Setup:

1. Projector Placement:

Consider the distance between the projector and the screen. Using the throw ratio of your projector, determine the optimal placement for the best image size and quality. Experiment with positioning options to find the perfect setup that suits your preference.

2. Audio Solutions:

A great outdoor movie experience requires excellent audio quality. Consider using portable speakers or setting up a surround sound system depending on the size of your outdoor space. Ensure they are properly connected to your projector or media source.


With a little effort, you can create your own outdoor projector screen and elevate your movie nights to new heights. Enjoy the unforgettable experience of watching movies amidst nature, under the starry sky. Follow the steps outlined in this article, choose the right materials, and let the magic of outdoor entertainment unfold before your eyes. Get ready to bring the cinema home and create lasting memories for your family and friends with your DIY outdoor projector screen.

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