how to make a 100 inch projector screen

by:XY Screens     2023-11-13

How to Make a 100 Inch Projector Screen


Projector screens are essential for a wonderful home theater experience. However, finding the perfect size for your needs can be challenging, especially when looking for larger screens. In this article, we will guide you through the process of making a 100-inch projector screen yourself. With a little bit of time, effort, and creativity, you can enjoy a larger-than-life cinematic experience in the comfort of your own home.

Materials Needed

Before we begin, let's gather the materials required for this DIY project:

1. White blackout cloth or PVC blackout fabric

2. PVC pipes or wooden frame materials

3. Measuring tape

4. Scissors

5. Sewing machine or strong fabric glue

6. Velcro strips or grommets

7. Mounting brackets or hanging kit

8. Staple gun or nails

9. Paint or fabric dye (optional)

Step 1: Measuring and Planning

The first step in making your 100-inch projector screen is determining the dimensions. Measure the desired area where you intend to mount the screen. Consider the height, width, and aspect ratio suitable for your projector. Keep in mind that the aspect ratio affects the screen's shape and the content's aspect ratio that you plan to display.

Step 2: Choosing the Screen Material

Next, select the material for your screen. White blackout cloth or PVC blackout fabric both work well for homemade projector screens. The fabric should be sturdy, wrinkle-resistant, and capable of reflecting light evenly. Avoid using materials that are too thin or transparent as they may degrade image quality. Additionally, make sure the fabric is wide enough to accommodate the desired dimensions of the screen without any seams.

Step 3: Building the Frame

Now, it's time to construct the frame that will hold the screen taut and create a smooth surface for projecting. You can choose between PVC pipes or wooden materials for this step. PVC pipes are lightweight, easy to handle, and affordable. Wooden frames, on the other hand, provide a solid structure but require more craftsmanship. Cut the pipes or wooden pieces according to your measurements and assemble them into a rectangular frame.

Step 4: Preparing the Screen

Once the frame is ready, it's time to prepare the screen material. Lay out the fabric on a clean and level surface, ensuring it is taut and free from any wrinkles. Trim any excess fabric and fold the edges to create a clean finish. You can either sew these edges using a sewing machine or use fabric glue to secure them. Allow the fabric to dry or set as per the manufacturer's instructions.

Step 5: Attaching the Screen to the Frame

Now, it's time to attach the screen to the frame. Start by laying the frame on a flat surface with the front facing down. Carefully position the screen material over the frame, ensuring it covers the entire surface area evenly. Begin securing the fabric to the backside of the frame using a staple gun or nails. Space the staples or nails evenly along the frame, gradually working your way around. Make sure the fabric is pulled tight but not overly stretched to maintain optimal picture quality.

Step 6: Adding Finishing Touches

To enhance the longevity and functionality of your projector screen, consider adding finishing touches. You can attach Velcro strips to the back of the frame and corresponding strips onto the wall for easy setup and removal. Alternatively, you can install grommets on the fabric and use hooks or ropes for hanging the screen. If desired, you can also paint or dye the frame and edges to match your room's decor or improve the screen's aesthetics.

Step 7: Mounting the Screen

Lastly, mount your 100-inch projector screen in the designated area. Depending on the weight and stability of your frame, use appropriate mounting brackets or a hanging kit to securely fix it to the wall. Ensure that the screen is properly aligned and leveled for optimal viewing experience.


Building your own 100-inch projector screen is an enjoyable and cost-effective alternative to purchasing one. By following the steps mentioned in this guide, you can create a customized screen tailored to your specifications. Remember to measure accurately, select the right materials, and maintain screen tension for the best results. Sit back, relax, and enjoy an immersive cinematic experience with your newly created homemade projector screen!

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